aircraft manufacturers have been investing in ecologically Friendly materials but especially in more efficient engines and it looks like they might be about to hit an efficiency gold mine because the new engine technology from CFM is set to change the aviation industry forever so what is this new engine technology well right now the most popular kind of engine in commercial Aviation today is obviously the super fast jet engine or turbo fan the jet engine comes in various forms and designs depending on the manufacturer and then there is also the slightly lesser known turbo prop engine which
is super efficient over relatively shorter distances both these engines have their unique advantages but as aircraft seek better efficiency there's a small problem the engines have to get bigger you see bigger engines are designed for the accommodation of larger fan blades with higher bypass ratios this allows the combustion core of the engine to be kept relatively small so that it allows for Less air inside and hence less fuel needed to mix the air with so with more air being able to pass through the engine's large fan blades without ignition the less fuel the aircraft is
able to burn this increase in size is important for the aerodynamics that improve fuel efficiency but they come at the cost of potential structural damage specifically due to the powerful rotational and centrifugal forces this is a big problem but there is a third engine type which could solve this problem of increased size for improved efficiency this is almost unknown outside the aviation sector but promises to change the way we fly in the future and that engine is called the open rotor engine or prop fan and it's a GameChanger you see the prop fan is an
engine which is both related to and distinct from the turbo prop and the turbo fan it is designed to take advantage of the Speed and Performance of the turbo fan and the fuel economy of the turbo prop so on paper if executed properly it could lead to some very juicy efficiency Point bumps for aircrafts but even though this engine may seem revolutionary the idea isn't new at all in fact the concept had been conceived as far back as the early 70s and by the end of the 80s we would have the General Electric G36 and
pratton Whitney's Allison 578 DX both designed based on NASA propan research however they didn't prove to be too popular and today there's only a single aircraft line which houses a propan engine the Antonov n70 a Russian military transport aircraft in more ways than one it looked like the open rotor engine was way ahead of its time and probably lacked mostly in refinement but today they look set to make a huge comeback as engine manufacturers CFM International are currently developing the CFM rise their Revolution new open rotor engine concept which they say would not only be
an improvement over previous open rotor engines but also provide a further upgrade over the other engine types you see one massive issue aircraft manufacturers had with the open rotor engines was that they were usually required to be placed at the rear this was because of the way they were designed which made them vulnerable to Blade outs in high impact situations so when Boeing were discussing plans for a 7 j7 which was to be the successor to their 727 lineup they had it designed with an open rotor engine placed at the rear but according to CFM
rise is said to be different you see CFM International has claimed that the rise could allow for flexibility in the manufacturing process which would allow it to be placed beneath the wings instead also impact damage from blade outs could be mitigated by reinforcing the parts of the fuselage located alongside the propellers like we said this would be a GameChanger however there are some other issues that pose a threat the size of the prop fans for instance can also pose an issue as a prop fan which could power a 100 to 150 person aircraft would have
almost twice the diameter of a turbo fan with equal capability and this is only for a smaller aircraft you can imagine how much bigger the engine needs to be to power a larger aircraft like the A330 or the Boeing 78 seven this is why airframers usually design the tail assembly with a teail configuration to avoid the turbulent prop wash which makes the elevators cause vibration issues but arguably the biggest problem with the prop fan is the noise which arises from the engine being directly connected to the turbine and not being surrounded by a duct you
see the prop fan has less blades than a turbo fan so its increased propeller speed compared to a turbo fan also makes this noise seem more pronounced Ed however CFM International has said that they have employed the required processes for reducing noise with the rise so it's left to see how successful their open rotor engines will turn out to be though the open rotor engine design has been in existence for decades now but till date the idea just hasn't been able to fly literally or at least literally in the commercial Aviation sense however with the
CFM rise expected to be ready by the middle of the decade it has become a question of which manufacturer would be more willing to take the first bet on them Airbus have already patented designs with twin rear mounted Contra rotating prop fans in the past Rolls-Royce even once developed a prop fan design that was thought to be in consideration for the urut MS 21 narrow body aircraft Boeing have announced that they don't have plans to produce a new midsize aircraft for the rest of the decade so it might take some time before we see the
rise on a Boeing there is however the experimental x66 aircraft which is being developed by Boeing in collaboration with NASA and it's set to use a CFM rise engine for its demonstrator which is scheduled for 2028 Airbus on the other hand have already announced plans to start flight tests in 2026 for the rise engine on an Airbus A380 based test bed this isn't the first time they tested an open rotor engine design back in 2008 the European commission launched an open rotor demonstration which was led by saffran within their clean fly program a demonstrator was
assembled in 2015 and ground tested in 2017 with the aim of reducing fuel consumption and CO2 emissions by up to an astonishing 30% compared to current CFM 56 engines today there are at least two open rotor engine designs currently in development with the Rolls-Royce RB 31 being the other one so it looks like engine manufacturers can see the potential of a comeback to commercial Aviation for the open rotor engine design on the horizon if CFM International can prove that they can indeed solve all the common problems of the older prop fans then there might be
a chance in that case the potential cost savings might just be too good to ignore and we may well be looking at a potentially open rotor inspired generation of aircraft in the near future so do you think the open rotor design would end up being popular this time or is it just too early for such a big change in the aviation industry please share your thoughts in the comments below